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| 4G – Four-Pillar Full Automatic NC Mould Pressing Encaustic Concrete Tile Production Line: [Upgrade Version] |
Recommendation: HJ-10/150T Oriented Four-Pillar High-Speed Mould Pressing Encaustic Concrete Tile Equipment (Human-Computer Interface/High-Speed Machine)
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Significant scientific news: Machinery Manufacturing Co., Ltd. Anhui Torch production of "fourth-generation automatic concrete tile machine" fuel injection system, upgraded to "sprinkler" system (a fully automatic CNC "water jet" devices), and use "Water-based mold release oil" for "tile factory" save a lot of "diesel" and production costs, new and old customers. Class 3000, can save 120 diesel. You can save thousands of dollars a year. ("Water-based mold release oil" can be 100 degrees to 100 degrees below zero can remain within the scope of use, and can effectively stripping) |
(Human-Computer Interfacet/High-Speed Machine) is a new-type encaustic concrete tile production line without the “oscillating cylinder” driven moving table. The main unit is forged by the ductile cast iron without welding.
Molding Pressure: 150T, 360T hydraulic press, "body" Design is made
The word “ductile cast iron” indicates that the cast iron with spheroidal graphite is added a certain amount of magnesium or magnesium alloy in the molten iron. The schistic graphite of the structure is to become spheroidal, which is to enhance the strength, toughness and tensility of the cast iron. It can mainly substitute “steel” casting parts of heavy machinery or agricultural machinery (Therefore, the “fracture” phenomenon can not occur). |
| 4G HJ-10/150T Oriented Four-Pillar High-Speed Mould Pressing Encaustic Concrete Tile Equipment (Human-Computer Interface/High-Speed Machine) |
| ----The Production Line Configuration System List---- |
| Computer Control System: Mitsubishi or Delta import PLC (Human-Computer Interface) |
Quantitive Stirrer: 1,200 mm X 300 mm X 8 mm Batchmeter: Made by special moulds (Hardness: 58 degrees with durable in use. |
| Electric System: Adopting import domestic joint-venture famous excellent appliances (electric switch, proximity switch, etc.) |
Quantitive Machine Supporting Equipment: 1.75KW Electric Motor and Cycloidal-Pin Wheel Speed Reducer |
| Hydraulic Pressure System: (Intelligent Hydraulic Pressure System): Adopting “YUKEN” hydraulic pressure system, it is the “high-end” allocation in the Hydraulic Pressure System. (The “Upgrade Version” in the Mould Pressing Encaustic Concrete Tile Equipment) |
Pulling Yoke: Supporting Equipment: 3 KW Hoist and Speed Reducer |
| Main Unit Electric Motor: 7.5 KW 30# Vane Pump (Noiselessness) |
Lift Pot: Stowage capacity: 160 kg |
| Main Unit Pressure: 150 T |
Main Mould of the Tile: Material No.: DC53 Japan-Datong (Hardness: 60-62 degrees) |
| Forming Speed: With7-10 pieces per minute, it is the highest speed in the current “Mould Pressing Encaustic Concrete Tile Equipment”. (No oscillating cylinder) |
Moving Table Track: Made from wear resistant materials with the hardness of 55 degrees (the useful time of 2 million pieces) |
| Main Equipment Body: The machine is forged by the ductile cast iron without welding. (Massiveness, hardiness and no-deformation of the “body” arisen from welding) |
Steel Tile Splint: equipped with 2,000 pieces (made by ST12 cushioning-resistance thickening steel plate) without deformation. Steel Splint: The main unit furnished with automatic oil spray system without manual brushing oil |
| Moving Table Driven: Adopting the erect hydro cylinder, intelligent hydraulic pressure buffering technique, smooth and safe operation of the moving table. (The technology has achieved the most leading technology level in the same industries of domestic and foreign countries) |
Other Tile Supporting Equipment |
| Rolling Stirrer: Standard: 1,200 mm X 500 mm X 8 (Supporting Equipment: 5.5 KW Electric Motor and Speed Reducer) |
A Ridge Tile Machine: Including electric motor (Die 50) |
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An Eaves Tile Machine: Including electric motor (Die 10) |
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Manual Supporting Tile Set:three-link,forur-link,raceway,end cover,etc. |
| ----Main Technical Parameters of Button HJ-10/150T High-Speed Exquisite Mould Pressing Tile Equipment ---- |
| Forming Speed: |
Operation Mode: |
Main Unit Electric Motor: |
Working Voltage: |
Standard Workshop: |
The Number of Workers: |
The Standard of Encaustic Concrete Tiles: |
Output: |
Maintenance Room: |
Gross Power: |
| 7-10 pieces per minute |
Full Automation (Human-Computer Interface)/Touch Screen |
7.5 KW |
380 V |
10 X 16.5 m |
5 or (4 - 5) |
424 mm X 337 mm X (10 – 13 mm) |
3,000 – 3,500 pieces |
5 m X 2.8 m X 2.2 m high/room |
25 KW |
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4G HJ-10/150T Oriented Four-Pillar High-Speed Mould Pressing Encaustic Concrete Tile Equipment (Human-Computer Interface/High-Speed Machine) Characteristics:
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HJ-10/150T High-Speed Exquisite Mould Pressing Encaustic Concrete Tile Equipment’s main unit adopts the NC device of Mitsubishi PLC or Delta Computer. The hydraulic pressure system uses import elements, some of which are made in Japan, to ensure the normal operation of the machine, so that the quality of the machine can achieve the most advanced level among domestic and foreign similar products.
HJ-10/150T High-Speed Exquisite Mould Pressing Encaustic Concrete Tile Machine is “4G - High-Speed Encaustic Concrete Tile Machine” of the mould pressing tile equipment. The forming speed per minute can reach 7-10 pieces. It is the “Mould Pressing Encaustic Concrete Tile Machine” with the fastest forming speed in the current market. The machine can make “plastic concrete” pass 150 tons high-pressure high-quality mould and then products are produced. With high density, high strength, advanced structure, good waterproof wind resistance, flat surface and accurate size, products are the excellent concrete goods.
The hydraulic pressure system adopts “YUKEN” hydraulic pressure system, supported by the import “intelligent hydraulic pressure system damping device” which is the high-grade allocation in the hydraulic pressure system. In modern “Mould Pressing Encaustic Concrete Tile Machines”, “High-Speed Full Automatic Encaustic Concrete Tile Equipment Production Line” can be realized.
The first characteristic: HJ-10/150T Oriented Four-Pillar High-Speed Exquisite Mould Pressing Encaustic Concrete Tile Equipment adopts many advanced technologies. The main unit “body” has no welding. The machine can use the ductile cast iron through high temperature annealing technique. The main unit “body” is not to be out of shape due to the “stress” of the machine arisen from “welding”. The main unit “oil pressure cylinder main mould of the tile” is fixed on 45#110 millimeters “four solid oriented hydraulic pressure pillars” by guide sleeves. “Main mould of the tile” can vertically operate without vertical missing, which can provide absolute protection for rapid wear of main mould of the tile and extend the useful time of “main mould of the tile”.
The second characteristic: 1G and 2G “Full Automatic Mould Pressing Encaustic Concrete Tile Equipment” can use the “moving table driven by the oscillating cylinder” welded by “general steel plate”. The “oscillating cylinder” is “very rapid wear” accessory in “Mould Pressing Encaustic Concrete Tile Equipment”. The big percussive force of the moving table is to occur due to the excessively fast forming speed and crackle sometimes appears on tiles due to easily vibrant cushioning, which is “recurring illness” in 1G and 2G Encaustic Concrete Tile Equipment. Therefore, the fastest forming speed can reach 6 pieces per minute. However, “HJ-10/150T Oriented Four-Pillar Mould Pressing Encaustic Concrete Tile Equipment can adopt “internal erect hydro cylinder” driven moving table and use intelligent hydraulic pressure buffering technique. The hydraulic pressure cushioning of the moving table can be free adjusted, which makes the moving table smoothly and safely operate. The technology has achieved the most leading technology level in the same industries of domestic and foreign countries.
The third characteristic: The main unit “hydraulic pressure base upper hydraulic pressure base” can be made, adopting the full casting production technology, meeting the “National Standard Hydraulic Pressure Machine” Technique Requirements, with the “down hydraulic pressure base” using the inner bar of 40 MM, the side bar of 45 MM and the surface casting thickness of “50 MM” and the “upper hydraulic pressure base” using the inner bar of 40 MM, the side bar of 45 MM and the surface casting thickness of 60 MM, according to the design of the 360 tons hydraulic pressure “body”.
The fourth characteristic: The body “Four Hydraulic Pressure Oriented Pillars” are made adopting “110 mm solid No. 45 round steel”. However, “2G Mould Pressing Encaustic Concrete Tile Machine” is made by welding of “four square tube hydraulic pressure pillars”. Disadvantages: Four welding pillars, inaccurate weld height and easily deformed weld assembly can hardly keep the balance of upper down moulds and the “snap gauge” can often occur. “4G Mould Pressing Encaustic Concrete Tile Machine” is not to have the snap gauge phenomenon of “2G Machine”.
The fifth characteristic: “4G Full Automatic Encaustic Concrete Tile Machine” can adopt the “erect hydro cylinder” driven moving table. Nearly 4-year practice indicates that ““erect hydro cylinder” has no fault. “4G Machine” has a prominent technology advantage compared with the “oscillating cylinder”.
The sixth characteristic: The main unit casting pieces are made adopting the “ductile cast iron”. The factory price of the “ductile cast iron” is up to 8,000 yuan, which is over 1 time as much as the ordinary steel price of 3,200-4,500 yuan per ton.
The seventh characteristic: The main unit is furnished with the reinforcing “cast steel” pressure head, equipped with the common pressure plate, convenient to change various “tile” moulds, free producing tiles with all kinds of styles.iron.
Made according to the technique of the “National Standard Hydraulic Pressure Machine”. |
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